Do not wear loose clothing or jewelry, as they can be caught in moving parts. It is tough and looks like it can last a very long time. Attach the Circuit Breaker to the Positive Terminal on the battery. Keep wire rope straight to avoid kinking the wire rope. Aluminum Hawse Fairlead for Synthetic Winch; Roller fairleads are used in conjunction with a steel cable line. They are appropriately priced, and are easy to install. We recommend giving the device some rest in between and letting it cool off. Re-engage the clutch by moving the Clutch Handle to the Engaged position, shown in Figure I. Wired Remote: 5. There are a lot of winches on the market that claim to get heavy-duty work done but at a very high price. Use a winch cover that can protect from sun damage. Of course you can get a synthetic rope from pretty much any other winch accessories manufacturer, but what I like about Mile Marker is that they are an approved supplier to the US military. Follow the same wiring diagram as above; the Badland ZXR 2500 Winch model comes with a wired remote and a wireless remote option. This is a clearance item. Compare the dimensions of the marked holes to Figure D. Before drilling, verify that the installation surface has no hidden components or structural pieces that will be damaged. Handlebar switch is convenient to control the winch with just a thumb operation. They are lighter and designed to give you a slightly better approach angle since they let the cable slide across. , connect the remote control box to the solenoid box. The winch still runs. Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product. Connect the black cable from the batterys negative side to the winch. The coiled design also increases its durability and evenly distributes the load over every strand of the cable. NO LOCKING MECHANISM. Do Not Sell or Share My Personal Information, Series-wound motor stays cooler during long pulls, Three-stage planetary gear system for fast line speed, Automatic load-holding brake for maximum safety, Cable tensioner to prevent cable tangling. You may wish to keep the engine running while using this winch, to continually recharge the battery. Badland ZXR 12000 Truck/SUV Winch Manual Save This Manual Keep this manual for the safety warnings and precautions, assembly, operating, inspection, maintenance and cleaning procedures. Here are some of the top eye-catching pros of this product. In case you want to use a wireless option, connect your wireless controller box that comes with your winch to the solenoid box. However, they dont have as operation that is as wide or as big as other major winch names. Weve covered most of the badland winch parts that you can need for the replacements or upgrades. Required fields are marked *. Drill holes appropriate for the hardware at the marked locations. The two black wires are on the far right and far left of the red wires. Here are a few that are very helpful. This does not mean that it is necessarily a Badland 2500 winch part, but it is a very viable replacement. Installing the Badland ZXR is an easy task and involves the following simple steps: If youre unclear about any of these steps, be sure to refer to the video below for a full ovvi. Press the ON/OFF button for 3 seconds to activate the wireless remote. Winchreview.com is a participant in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for sites to earn advertising fees by advertising and linking to Amazon.com. This will ensure that the safety of the winch is maintained. Since there are no 3000 lb winches listed, which electronics should I try? Thanks for your help. Also go over some things th. There are two things you should always remember when using a winch for self-recovery or other uses; never anchor with a dead tree and always wear protective gloves. i bought a 12000 lb badland winch item # 60813 and i am looking for parts for it before so i can get prices as i tear it down, Need help finding and buying parts for a 12,000 pound Badland winch, Inside the drum., brake system broke apart. Precautions During Wiring: It is advised to unplug the remote control and disconnect the battery cables to avoid any serious injury before performing any other wiring connections. Badland 18000 Winch Installation & Instructions Manual: Download. A moment of inattention while operating winches may result in serious personal injury. I finally get a chance to give you guys my opinion of this winch after a year of abuse. hj60 pictures/PDF maintenance manuals storage: HF has parts. The battery may be drained if you use the winch while the engine is not running. It has an almost unbreakable design, which makes it low maintenance and easy to use as well. Like the previous one, connect the black, red, and yellow cables with the winch. I have an old 3000 lb ATV/UTV Badland Winch with all of the electronics non-functional from getting water contaminated. Allow to drain and dry. As you can see all the parts in the diagram below, you can understand the wiring well. Like everything HF it's a really mixed bag with their winches. In this section, we have answered some important questions that might help you understand the product better. At this point the winch should be stopped and the wire rope should be straightened out to prevent kinking. If your vehicle doesnt support a mounting plate or does not come with a mounting bracket like the Badland 2500 Lb or ZXR 12000 Lb Winch, you may have to purchase it separately. But still, precautions should be taken. (Wire rope enters/exits at the top. Heavy vehicles such as trucks can easily handle this much weight. To use the wireless remote, lift the socket cover to plug the remote switch. What is the Badland ZXR 12000 Lb Winch Best For? Do not power the hook all the way into the fairlead or winch. Extend the Wire Rope to its full length, noting how the existing Wire Rope is connected to the inside of the drum. Here are the most searched Badland Winch Parts from the customers. The sharp borders help the cable from getting damaged. The gloves make the wiring process safe and prevent electric shocks. Write the product's serial number in the back of the manual near the assembly diagram (or month and year of purchase if product has no number). THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS. Replace your stock solenoids with much more durable, compact, waterproof, and dust resistant solenoid. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation of exclusion may not apply to you. Insert the Pendant connector into the Socket. The red wire is connected from the solenoid box to the battery positive side. If you drill through the bumper or any part of the body to route the wires, be sure to install a rubber grommet in the hole to prevent fraying of the wires at that point. Spooler would not engage after that it was just in free spool mode. The only useful piece of equipment under such conditions is a winch that can pull your vehicle out of a muddy pit. Your email address will not be published. Now that youve installed your winch, the next step is to wire it. This helix gives rise to the composite rope. Does anyone have a kit with longer wires/cables to reach to the rear where the battery is? A vehicle s transmission is not designed to handle that type of load. Electromagnetic fields in close proximity to heart pacemaker could cause pacemaker interference or pacemaker failure. Loose or corroded battery cable connections. Obey all safety messages that follow this symbol to avoid possible injury or death. These ropes can withstand high-pressure situations. Only winch with the winching vehicle s transmission in neutral. Visit our website at: http://www.harborfreight.com Read all instructions. Get yourself a circuit breaker that is waterproof, resettable, and will allow you to draw current at full load. Could you tell me where to locate info for this part and price. remote control cable directly to the remote socket on the solenoid box. Click the green button to print the entire article.To print the original version of the document - click the blue one. The build of the fairlead is stainless steel. TO PREVENT SERIOUS INJURY FROM LEAKING BATTERY ACID:Do not use a dirty, corroded or leaking battery. Attach the circuit breaker to the battery's positive side and then route the red wire from the circuit breaker to the solenoid box. Can anyone help, thanks. This powers the winch only and is rechargeable. Route the Cables from the Solenoid to the battery and from the Solenoid to the Winch, following the precautions discussed above. These carry important safety information. Badland ZXR 5000 Winch Installation & Instructions Manual: Download. Here are some instances in which you can use the product: This unit can help off-road enthusiasts recover their own vehicle if stuck in a situation. Wear restrictive hair covering to contain long hair. Featuring an automatic load-holding brake for safety, this electric winch is a must-have for your next off-road adventure. IMPORTANT INFORMATION Oversized item: cannot be shipped to Alaska or Hawaii. Use as intended only. See the weather for Wijbosch, North Brabant, NL with the help of our live and local weather cameras. Approved as an IP66 rated device, it can undergo extreme weather conditions and resist harmful effects on its functionality. The part where the rope goes through is made of 6061-T6 billet aluminum, so it is light and yet strong. This occurs due to the wired solenoid that gradually heats as the current flows through it. Badland ZXR 12000 Winch Wiring Diagram. It's just that simple! my cover got cracked and broken. Place the Solenoid Box in a suitable place near enough to the winch to allow the cables to be routed properly. Engage clutch before starting. I started Winch Central because I've seen some nasty accidents due to crappy rigging or poor practice. If winch gets submerged accidentally, it needs to be immediately disassembled, cleaned, dried and re-lubricated by a qualified technician to prevent permanent damage from corrosion. This rope is 3/16 inch thick and is 50 feet long. People with pacemakers should consult their physician(s) before use. Copyright 2017 by Harbor Freight Tools. Badland ZXR 3500 Winch Installation & Instructions Manual: Download. Although this winch offers excellent power, its speed is a bit disappointing. Harbor Freight sells the Badland universal channel winch mount plate for the 12,000 pound winch. One possible reason for this could be the exceptional amount of weight the device has to carry. This warranty does not apply to damage due directly or indirectly, to misuse, abuse, negligence or accidents, repairs or alterations outside our facilities, criminal activity, improper installation, normal wear and tear, or to lack of maintenance. Heavy-Duty ATV / UTV Handlebar Rocker Switch With Universal Mount and Wiring. Retails for 350 dollars plus tax. Most badland winches come with a mounting plate for your winch. Save my name, email, and website in this browser for the next time I comment. More Buying Choices $424.99 (5 new offers) Barricade 12,000 lb. To pull out the wire rope, move the Clutch Handle to the Released position, shown in Figure F, slide the loop of the Hook Strap over the hook, then pull on the Hook Strap to pull out the wire rope. All rights reserved. Hook onto the object using a pulling point, tow strap or chain. Im looking for the thimble that is on the factory Badland synthetic rope end where I would attach my hook, Need a controller for a 120 volt badlands winch. Keep clear. 3. The solenoids help operate the winch in and out by managing the high amp between the winch and battery. This is especially important before rigging, installing, free spooling, or servicing. Correct any such issue before use. 1 BADLAND WINCHES 12,000 lb. Badland is a brand used by Harbour Freight Tools, and they are one of the leading brands in the market. Nothing there nor Ebay. Recovery Kit: 6. What Do I Need To Know Before Buying the Badland ZXR 12000 Lb Winch? When you buy through links on our site, we may earn an affiliate commission. These pieces (as long as they're not sewn in) can easily be repaired on your end. Affiliate. They may also contain some four-letter words that arent tool and other content thats not appropriate for children. To overcome this difficulty, manufacturers have added a series-built motor that does not heat up as fast as the typical solenoid. lb. Heres how you can do that: Thats all there is to it. Attach the corresponding wires for connecting the remote and handlebar control from the solenoid. Make a secure path for the cable routing away from moving parts and encounters from road debris. Attach the circuit breaker from the solenoid to the positive terminal on the battery with the red cable. Do not wear loose clothing or jewelry, as they can be caught in moving parts. With every winching circumstance, theres a risk of potential injury. This off-road winch has plenty of power to assist in vehicle recovery, cable tensioner prevents tangling $ 349 99. . Specifications Hook onto the object using a pulling point, tow strap, tree strap, or chain. We think youll enjoy these customer-made YouTube videos about our products. The wire rope's connection to the drum is not intended to sustain a load, without the added support from the friction of at least 5 full turns of wire rope. unplug the Pendant connector and disconnect the Battery Cables before performing any inspection, maintenance, or cleaning procedures. Replacement Parts in Stock. Keep this manual and the receipt in a safe and dry place for future reference. Overall, its features and build quality make it worth it for people who have heavy-duty trailers, RVs, and other such vehicles. I recently converted it to synthetic rope, which I purchased from another vendor.
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